The Turnning machining process is a rotary machining process that produces cylindrical parts. A tool is fed into the cylindrical material and removed to obtain the designed turned part. Generally, the surface roughness of turned parts is better than that of CNC milled parts.

Once we start the turning process, we evaluate the work  piece structure, accuracy criteria, and surface requirements to analyse the best machining solution; on this basis, we choose  lathes or turning centres or Swiss lathes for machining.

In addition to dimensional and structural turning, we also use special tools to improve the part if the drawing requires certain standards.

 For example, we can use tools for some knurling, rigid tools with micron precision, and polishing tools with high polishing performance.

While CNC Turning is a testament to technological advancement, Manual Turning is an art that we hold dear. Our skilled craftsmen bring decades of experience and a keen eye for detail to every Manual Turning project. Here’s what you can expect:

• Handcrafted Excellence: Our manual turning experts are masters of their craft, meticulously shaping each component to perfection.
• Customization: Manual Turning allows for a high degree of customization, making it ideal for one-of-a-kind or low-volume projects.
• Flexibility: We adapt to the unique demands of your project, offering a level of flexibility that is often unmatched in the industry.
• Quality Assurance: Every piece is carefully inspected to ensure it meets our exacting quality standards.

APPLICATION

Jigs

In simple terms, a jig is a tool that guides the machining tool.

A common type of jig is the drill jig, which guides the drill for making holes at desired locations. Using drill jigs increases the production rate drastically. These tools are usually made of metal, such as steel and aluminium, and are generally fitted with positioning devices called bushings. These tools guide the operation of machines and other equipment.

Fixtures

On the other hand, a fixture is a tool that firmly grips a work piece on the machine bed accurately at the desired location.

The fixture also reduces the loading, unloading, and fixing the time of the work piece, which significantly reduces the non-productive hours. Fixtures are used for milling, turning, and grinding operations. To ensure proper alignment and hold of parts, fixtures can include a variety of locating components. Some manufacturers are even turning to 3D printing for their fixtures.

Typical jigs and fixtures are made from Cast Iron or Aluminium, though steel versions are also available. These jigs and fixtures can be purchased or custom-built. They are mounted on T-Slot plates and hold a variety of work holding devices.

Gauges are used to measure different types of objects having various sizes, shapes, and thicknesses, the gap in space, diameter of materials, or pressure of the flow. Specific types of gauges are used to measure each parameter.

Moulding die is a tool used in the injection moulding process to create the desired shape of a component. There are two methods of making metal parts in this process – moulding and die. In moulding, the metal is heated until it is molten and then poured into a mould. And in the die, the metal is placed under immense pressure until it takes the shape of the die. A moulding dies machine carries out both processes.

EDM cutting is always through the entire workpiece. To start wire machining it is first necessary to drill a hole in the workpiece or start from the edge. On the machining area, each discharge creates a crater in the workpiece and an impact on the tool. The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. There is never any mechanical contact between the electrode and workpiece (see above). The wire is usually made of brass or stratified copper, and is between 0.1 and 0.3 mm diameter.

Depending on the accuracy and surface finish needed, a part will either be one cut or it will be roughed and skimmed. On a one cut the wire ideally passes through a solid part and drops a slug or scrap piece when it is done. This will give adequate accuracy for some jobs, but most of the time, skimming is necessary.

Our wire cut EDM services are ideal for delicate or small work pieces that may be damaged during conventional machining or other traditional techniques:

• Thick parts requiring good finishes and/or accuracies.
• Complex shapes or narrow slots
• Larger parts that need to hold accurate tolerances
• Delicate, hard, exotic/expensive or weak materials

The form in place gasket or dispensed gasket application process precisely guides a fluid dispensing nozzle under CNC control to enable the continuous application of intricate, small cross-section gaskets (0.35 – 2.0mm) directly onto the contours of a component or substrate.

The main advantages of the form in place process are:

• Materials resistant to oils and fuels available
• Very low material waste
• Complex labyrinthine gaskets may be accurately and efficiently applied
• Rapid prototyping – a seal may be applied to an SLA for testing usually within a few days
• Very short process lead times
• Minimal or no initial tooling costs
• Gasket design changes easily implemented
• Variable height and width gaskets may be produced
• Effective EMI and environmental (or combination) seals can be achieved in restricted space
• A variety of materials may be selected to optimise performance

The form in place gasket material selection will depend on the nature of the application but will generally consist of a silicone elastomer loaded with electrically conductive particles for EMI shielding gaskets and non-conductive RTV silicones for purely environmental seals. Our range of fluorosilicones can provide a high resistance to oils, fuels and other organic contaminants. This makes it better suited for automotive or pharmaceutical applications.

At Shielding Solutions we produce our own form in place gasket material compounds thus giving us the capability to customise a material’s characteristics to suit the specific performance requirements of any application.

The applied form in place gasket material cures and adheres ‘in-situ’ at room temperature to form a resilient and reusable EMI / environmental seal. The absence of heat makes the process particularly suitable for use with plastic housings or heat sensitive components.

Normally, parts to be processed will be ‘free issued’ by the customer however, at Shielding Solutions we have the expertise and experience to offer a complete service whereby all stages of manufacture of a component may be managed by us to deliver the finished article.

We recognise the importance of providing ‘best practice’ advice for design and material selection during the all important development phase of new projects. This is supported by our rapid sample/prototyping service and follow on production that is geared to assist customers in meeting critical deadlines.

Hydraulic Swing Arm Cutting Machine is a kind of die cutting press which is used to punch rubber, EVA, plastic sheets, leather, shoe uppers, shoe soles, paper, cartons, fabrics and other plates or sheets into various standard sizes and shapes of samples as the shape of die.

Machine Features:

• The swing arm is easy to rotate and easy to operate.
• The column is formed by processing thick seamless steel pipes and supported by two upper and lower holes to ensure flexible rotation of the impact plate and good reliability.
• The “two-hand tie down” operation switch is adopted to ensure the safety of the operating staff.
• The position stroke of the swing arm is adjusted by the hand wheel at the upper end of the clicker press, and the punching stroke is adjusted by the time timer, which can easily obtain the cutting position, improve work efficiency, and extend the service life of the die and the backing plate.
• Utilize the inertial energy storage of the flywheel to save energy and consume little power.

Customized cutting die is avaliable. Can be customized to by different test standard and shape

Precision Cutting, Automated Efficiency

Introducing the SA2000 Automatic Cutter, where precision meets automation to redefine your cutting needs. At [Company Name], we take pride in presenting this cutting-edge machine designed to streamline your production processes and elevate your product quality. Here’s why the SA2000 is the ultimate choice for precision cutting:

• Unmatched Precision: The SA2000 boasts advanced cutting technology, ensuring that each cut is executed with the highest level of accuracy, meeting the tightest tolerances.
• High-Speed Performance: With rapid cutting capabilities, this machine optimizes production time, boosting efficiency and reducing costs.
• Versatile Applications: From textiles and plastics to films and paper, the SA2000 adapts seamlessly to a wide range of materials, making it an invaluable asset for various industries.
• Customizable Solutions: We understand that every project has unique requirements. The SA2000 can be tailored to your specific cutting needs, ensuring it integrates seamlessly into your workflow.
• User-Friendly Interface: The intuitive interface and user-friendly controls make operating the SA2000 a breeze, reducing training time and increasing productivity.
• Quality Assurance: Our machine is equipped with quality monitoring features to guarantee that each cut meets the strictest quality standards.

Whether you need intricate shapes, high-speed production, or consistent, reliable cuts, the SA2000 Automatic Cutter is your partner for precision and efficiency. Discover the future of automated cutting with Karuppasamy Engineering Works.

1. Lathe Machine: Our high-precision lathe machines enable us to create cylindrical parts with exceptional accuracy. Whether it’s turning, facing, or threading, our lathe machines can handle a wide variety of tasks with finesse.
2. Milling Machine: Our milling machines are capable of producing intricate shapes and profiles on metal surfaces. From simple cuts to complex 3D contours, we deliver precision and quality in every project.
3. Grinding Machine: For achieving impeccable surface finishes and tight tolerances, our grinding machines are second to none. We can grind various materials to your exact specifications, ensuring a smooth and polished end product.
4. Drilling Machine: With our versatile drilling machines, we can create precise holes in metal parts of all sizes and shapes. Count on us for accurate hole placement and depth control.
5. Shaper Machine: Our shaper machines excel at cutting linear and curved surfaces. Whether it’s keyways, slots, or intricate designs, we have the expertise to deliver exceptional results.
6. Broaching Machine: When it comes to internal or external broaching, our specialized machines can handle the most challenging tasks. We provide top-notch broaching services for various applications.
7. Saw Machine: Our saw machines offer clean and precise cutting for a wide range of metal materials. From bars to sheets, we ensure that your metal is cut to your exact specifications.
8. Planer Machine: With our planer machines, we can produce flat surfaces with unparalleled precision. Our planing services guarantee the highest level of flatness and surface quality.
9. Shearing Machine: Our shearing machines are perfect for cutting large sheets of metal with speed and accuracy. We can handle both thin and thick materials, delivering clean and straight cuts.
10. Hobbing Machine: Our hobbing machines are ideal for creating gears and splines with exceptional precision. We offer gear cutting services that meet the strictest industry standards.
11. Drill Press: Our drill presses are equipped to handle a wide range of drilling tasks efficiently. Whether it’s single holes or multiple patterns, we ensure consistent results.